Five layer corrugated cardboard production line

Structural feature：

• adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others, the lifting of the paper adopts hydraulic drive
• brake adjustable adopts multipoint braking system.
• every stand matched two sets paper car, and they can paper on the both sides at the same time.
• tooth jammed with dual-stage head and jammed the first three \ four inches dual-stage.

Technical parameters：

Hydraulic system parameters：

Structural feature：

1. On the double position paper on design, hydraulic clamp for paper, paper unloading hydraulic push rod save manpower, hydraulic motor traction feeding
2. track buried whole, the main frame of the 18th channel, beam and ¢ 20mm drawing bar welding, rail length
3. Each paper, paper holder with both the car from both sides of the paper simultaneously

1. Maximum diameter of base paper: 1500mm
2. Mill roll stand with automatic tension control, high-speed paper receiving success rate.
3. Paperless tail then the paper, to reduce the paper loss (Paper tape and only partially overlap with a width of 40mm.)
4. When the paper car out, automatic transfer out, and the vacuum suction, easy paper loading, automatic tension control, zero error of paper receiving.
5. All PLC automatic control, accurate, less failure,easy maintenance.
6. The first buffer wheel pull the paper, automatic alignment, easy to pull paper.
7. Machine superiority, cylinder control of the paper machine at high speed, the paper will not appear in the ordinary motor control of broken tiles, foaming phenomenon.
8. Maximum paper speed 250 m / min.

Regular technical parameters:

Roller diameters parameters:

1. Preheat roller accord the pressure container national standards, and enclose the pressure container certificates and inspection certificate.
2. Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
3. Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.

Structural feature：

• design speed: 300m/min
• effective width: 2500mm
• main corrugating roller: ￠500mm（According flute differ）,, pressure roller￠550mm，preheat roller￠600mm.
• using negative pressure design, lower heat consumption, helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, because the pressure evenly, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
• quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading, put into the machine, and air pressure system will lock it, fixed to the machine base, only need a few buttons can complete the replacement quickly and
• corrugated roller adopt 50CRMO high quality alloy steel, dealing with heat, after grinding tungsten carbide surface treatment. The surface hardness is above HV1200.
• corrugated roller, pressure roller adopt airbag, control system having high stability, having the barometric pressure control buffering effect at the same time.
• Glue volume control with electric adjustment, rubber septum electric device, the glue system can operate independently when the motor stops, prevent glue exhausted.
• the moveable type glue unit is convenient to clean and maintain.
• easy operation control system, touch screen operation interface, Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
• built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.
• main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.

Technical parameters:

Roller diameter parameters:

Structural features：

1. Store 200 groups of orders, the man-machine interface, the screen displays information can be found at any time, modify, append, cancel.
2. 2. Germany KEB servo motor drive controller, high-performance synchronous servo motor drive.
3. Cutting Machine adopts inlaid front steel blade structure, hardened gear grinding backlash-free transmission, high precision and long life.
4. Host wall of gray cast iron, rigidity, vibration resistance.
5. Stacking adopt gantry platform lifting, Reach a certain number of right-angle transverse. Three sections of the paper, Some hair design paper roll straight bend output, Second overlapping fixed-length buffer, three part points Pneumatic separate, Accelerated export cardboard.Improve working efficiency. The maximum length of stacked is 1.6 meters. This machine is suitable for efficient production color printing business.
6. Full servo motor control change order fast, for a single time 1-3 seconds.
7. Using thin tungsten alloy steel knife, blade sharp, the using life is more than 8000000 meters.
8.  Brothers for computer-controlled, automatic or manual knife sharpener can be divided trimming knife edge, increase productivity.
9.  Imported synchronous drive system, precision accurate, long life, low operating noise.
10.  From high-quality imported industrial computers and high-performance programmable controller configuration, lower computer control system.

Structural feature：

• This portion of the main frame with channel, beam, angle and so connected together.
• Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
• Independent frequency motor lift mechanism, PVC conveyor belt, single watt cardboard wavy rule stable.
• All roller surface after grinding hard chrome plating.
• Vacuum tension control, suction tube 5-inch, plus regulating valves, air flow infinitely adjustable.
• Electric correction device II sets shutter correction double guide column positioning, screw drive, fast and accurate positioning, walking steadily.
• Bridge over the auxiliary high-strength composite sheet, smooth, durable, low friction, reducing cardboard transport resistance.

Technical parameter：

Roller diameter parameters：

1. bridge tension control system to ensure that there is a single corrugated paper steady tension.
2. tension control manually controlled by the regulator.
3. with auxiliary threading motor. In the new paper, when customer assistance
4. with the paper through the switch. Joints over time cut the tension

Structural features:

• after quenched of the glue roller surface, the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic
• glue roller turns is controlled by the frequency motor, by inverter control ensures glue roller line speed synchronous machine with double machine, they can operate independently.
• electric adjustment display the glue amount. Automatic cycle for glue, glue avoid sedimentation, viscosity stability.
• Pneumatic structure platen gap by electric tuning. On the next floor are made independent variable frequency motor drive.
• take the speed signal of the double facer,so as to synchronous operation with it. Man-machine interface display, easy operation
• amount of glue automatic adjustment control, amount of glue automatic adjustment with the produce speed, in automatic mode, you can also get in manual tuning.

Technical parameters:

Roller diameter parameters：

Structural features:

• surface of hot plate is dealed with grinding, hot plate width600mm，in total 18 pieces hot plate, Minister cooling stereotypes 5m Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate. Internal thermal panels for partition isolation structure, s-shaped flow of steam, Steam, water separation function apparent, improve the using rate of steam.
• upper conveying belt adopt pneumatic correction.
• piping thermal heating plate temperature control points four sections with temperature display.
• Drive roller coated with wear-resistant rubber attached, and with the high output ensure smooth cardboard.
• Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication.
• Electrical components used internationally renowned brands, the device stable and reliable operation.
• Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.
• The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.

Roller diameter parameters：

1. Up drive rubber roller diameter：                                                       ￠800mm
2. Bottom drive rubber roller diameter：                                               ￠600mm outsourcing wear rubber
3. Former follower with roller diameter：                                              ￠215mm
4. After setting the driven belt rollers diameter ：                               ￠215mm
5. Pressure belt roller diameter：                                                             ￠70mm
6. Shaping roller diameter：                                                                      ￠86mm
7. Pressure belt roller diameter：                                                            ￠70mm
8. Shaping roller diameter：                                                                     ￠86mm
9. The up belt tension roller diameter：                                                 ￠155mm
10. Up belt detuning roller diameter：                                                      ￠130mm
11. Lower belt tension roller diameter：                                                   ￠155mm

Note: All the roller surface after grinding are hard chrome plated.

Structural features：

1. Synchronous servo motor control row of knives, cable. Automatic Precise dimensions. Change order time 3-8 seconds, the two machines can be achieved with no slow down immediately for a single memory of 999 order, non-stop automatic change order or manual change order can be realized.
2. SIEMENS M258PLC control system, using CANopen line system, with order management capabilities, with the dryer speed synchronous signal input.
3. HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
4. Three kinds of pressure line forms: Convex against the concave(three layers line) ,Convex against the concave(five layers lin) Convex against Flat. Three kinds of electric pressure line forms can be converted. Crimping round shades by computer control, linear, and easy to
5. Using thin tungsten alloy steel knife, sharp blade, long life of more than 8 million meters.
6. Knife sharpener for computer control, automatic or manual knife sharpener, Cutting edge sharpening can be divided, improve productivity Efficiency.
7. Imported synchronous drive system, precision accurate, long life, low noise operation.

Structural feature：

1. It can store 200 units orders, replace the cutter specifications quickly and accurately, changing orders without stop. And enables networked computers to facilitate production management.
2. Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
3. Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
4. Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause
5. This model is the braking energy storage (non-dynamic braking), so the energy consumption in the production process, the average electricity consumption is 1/3 of an ordinary NC cutting machine, saving more than 70% power to reach the goal of saving money .
6. Precision adjustable no gap gear to ensure precise blade engagement, running balance.
7. Using an independent oil pump and filter with two copper distribution in each gear position oil, lubrication and cooling.
8. Knife roller: fine quality forged steel material, the balanced, with good stability.

Technical parameters：

Structural features：

1. Five sections using high-strength belt conveyor, Frequency loop control, Precision Auto Points, smooth delivery, rapid separation and delivered to the Ministry of basket gantry.
2. Sun gear press paper does not do damage to the cardboard. Carbon fiber press paper is extremely resistant.
3. Block car with the order structure, automatic adjustment. ….   You can order the size of the fragmented, staggered
4. Ministry basket outfeed nylon plastic caterpillar output, does not damage the backing paper.
5. Elevator servo control gondola lift, rational counterweight structure, optimal energy efficiency. After the basket outfeed. Transfers power from the platform to the next step of the crawler.

Structural feature：

1. The system does not use the system stabilizer paste, paste and liquid infiltration and paste liquid stable, long-term storage is not hierarchical.
2. The whole system was controlled by setting the program, and the control system software is the company’s own design and development according to the actual needs of each carton factory, stable and reliable.
3. All material is added through the program settings, complete PLC control, measurement precision
4. The system is equipped with temperature sensors and temperature display and control temperature glue to ensure that the starch molecules are more soluble in water, while avoiding the quality of the glue and have a greater impact by ambient temperature
5. The device has an automatic wash tank program, after each delivery finished glue, self-cleaning tank.
6. Each point with plastic tank level sensor to monitor the implementation level, low level PLC automatically selected, depending on the recipe paste glue points.
7. Shearing, mixing time is set by the program controlled by the PLC.
8. After the caustic soda into caustic soda, stored in a tank in lye; lye tank level transit level controlled by the PLC, when it reaches the lower limit set by the lye tank pump automatic
9. When the starch material level down to the tank level sensor, the system automatically alarm and vibration add materials to add material.
10. Sent glue by pneumatic diaphragm to glue storage tank automatically, controlled by the PLC control.

Structural features：

1. Production line for hot heating energy delivery device to maintain a stable operating temperature
2. All units are designed to be independent small unit for the steam system, segmented temperature control, energy saving, easy to adjust
3. By adjusting the steam pressure monitor dial to exercise control over the operating temperature, and a pressure
4. Each group has a hydrophobic unit emptying bypass, when rapid shutdown cooling equipment
5. Float trap 1/2 metal hose and connect the bypass valve, plug valve injection
6. Between the piping system and the rotary heating member in order to achieve a flexible metal hose connection, to extend the service life of the rotary joint。
7. All steam pipes are made of seamless steel tubes, to ensure safety for use under normal pressure

Technical parameters: